A few days ago, Ningbo Materials Co., Ltd. of the Chinese Academy of Sciences made progress in the development of composite material molding process equipment and successfully developed a high-precision RTM glue injection system equipment.
The most widely used thermosetting fiber reinforced composite manufacturing process is the resin transfer molding process (RTM). In this process, the exact ratio of resin to curing agent and the injection speed or pressure are the key factors in determining the RTM molding process and the quality of the final composite product. The price of a single RTM injection molding system in foreign countries amounts to hundreds of thousands of dollars. The new products successfully developed by Ningbo Materials have independent intellectual property rights and the prices are much lower than those of similar foreign products.
The ratio of the system and the precision of the glue injection flow rate are all higher than 1%, which has reached the technical level of similar international equipment. The prototype driving part adopts a new type of permanent magnet servo motor integrated drive system. The control part adopts mainstream routers and touch screens. It uses advanced servo drive control technology to effectively control the ratio of each component and the instantaneous value of the glue injection speed so as to ensure each The proportion of components and the speed of glue injection have higher control precision, and can be adjusted in a wide range according to process requirements to meet the needs of production and related process R&D.
Moulding
Machine
Injection
molding machine is by means of screw (or plunger) thrust, has been plasticized
molten state of the plastic injection into a closed cavity, the solidification
of the finished product. An Injection molding machine, also known as
an injection press, is a machine for manufacturing plastic products by the injection molding process. It consists of two main parts,
an injection unit and a clamping unit.
Three-color upper molding machine Operation
Manual
This
machine is specially applied to manufacture single color, double color upper
and slippers sandals with PVC or TPR. Its features are as follows:
1. Full computer controlling,
humanized man-machine interface , operating panel is concise;
2. Compared with the same kind of
equipments, it saves electricity and increases efficiency;
3. Compared with the same kind of
equipments, it has larger injection capacity and clamping force;
4. the rotation of station is
characterized by continuously variable speed, has light noise and be steady;
5. Preparing and injection device are
controlled proportionally, besides, the speed, material capacity and pressure
are adjustable, which ensures the quality of products;
6. Can use it to manufacture single
color, double color slippers sandals and are free to choose stations to work
according to different requirements of products;
7. Technical Parameters
Item
|
Unit
|
Parameters
|
Raw
material
|
---
|
PVC
|
Injection
Capacity(Max)
|
cm3
|
customized according to demand
|
Heating
Power
|
kw
|
21
|
Temperature
Controling
|
point
|
4
|
Screw
diameter
|
mm
|
According
to different types of custom
|
Screw
Speed
|
r.p.m
|
0-200
|
Rated
injection pressure
|
Mpa
|
85;75
|
Injection
Stroke(Max)
|
mm
|
150
|
Motor
power
|
kw
|
15;11
|
Clamping
Force
|
KN
|
According
to different types of custom
|
Mold
Size(Max)
|
mm
|
According
to different types of custom
|
Machine
dimension
|
mm
|
Reference
drawings
|
Gross
Weight
|
kg
|
10T
|
|


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